Why NiTech®?
NiTech® enables companies to manufacture their products in a continuous process rather than a traditional batch process by utilising our advanced technology. Continuous processing in a COBRTM or TBRTM has multiple proven benefits including:-
Reduced Costs
- Higher yields & increased product quality
- Less loss through cleaning down time and changeover
- Greater control over reactions ( reduced waste)
- Reduced bi-products and out of spec products
- Reduced utility costs
- Lower capital costs than traditional processes
- Greater plant up-time
Reduced Footprint
The NiTech® COBRTM and TBRTM allows increased manufacturing output within existing sites, eliminating the need for additional structural and building work due to the greatly reduced footprint (up to 95% reduction).The replacement cost of a traditional stir tank reactor with a NiTech reactor is greatly reduced (up to 50% reduction in capex).
Increasing Throughput
Massive step changes in manufacturing output can be achieved due to the modular nature and reduced size of the NiTech® reactor. Simply placing two identical reactors side by side will immediately double manufacturing capacity and still leave additional space for further development.
New Product Development
- New product introductions are more easily achieved as reduced reaction times will free up the reactor for additional throughput and development work.
- New products that have been hard to achieve through existing production methods are now commercially available.
- Higher margins can be achieved by developing unique, customer-specific products which add value.
Greater Customer Responsiveness
- Increased flexibility and ease of small batch manufacture in a cost effective way to allow greater ability to customise products for different customers.
- Achieve changes in product run schedules at short notice to allow increased response to market demands.
Safety
NiTech's continuous processes are intrinsically safer than traditional batch processes
- Smaller inventories of reactants leading to safer storage conditions
- Smaller reactor volumes allowing safer processing
- Increased control of reaction temperatures facilitates safer operation