NiTech Solutions continuous processing reactors and crystallisers

Arkema continuous flow synthesis zeolite FAU using NiTech Solutions oscillatory baffled reactor

Continuous flow synthesis of zeolite FAU in an oscillatory baffled reactor

Overview of NiTech
technology and benefits

NiTech Solutions:

Safer

Greener

Faster

and Cheaper

Check out our library
of support materials
for continuous processing

Find Out More

Croda and UK Centre for
Process Innovation (CPI)
describe their success
in developingcontinuous
process for surfactants
using NiTech technology

Watch Now

Read Case Study

Mobile Continuous Production Platform – the DN Ultra

Watch Now

NiTech wins major more
than £1m industry-led project

Working with Croda Europe, the
Centre for Process Innovation (CPI)
and the University of Cambridge

NiTech Solutions’s simple, yet highly innovative, continuous flow technology meets today’s need for safer, greener, faster and cheaper manufacturing processes.
Portable and scalable units are available as either independent components or as complete manufacturing systems
NiTech Solutions works with clients (directly and through its partners) to explore how the novel technology can improve their own processes
NiTech Solutions can tailor the crystallizers/reactors to meet a range of requirements for temperature, pressure, anti-corrosive properties and multi-feeding arrangements
The technology is easily scalable to commercial production. NiTech Solutions can license the technology on either an exclusive or non-exclusive basis
NiTech Solutions also offers continuous filtration and drying technologies, where appropriate, through its engineering partner, HCS in Glenrothes, Scotland, UK.

For more information on NiTech Solutions’s product range, please go to our Products pages

The NiTech Solutions advantage

More than 70% plant footprint reduction
More than 50% capex reduction
More than 30% operating cost reduction
More than 10% yield improvement
More consistent quality
More controllable and repeatable process

Download NiTech Solutions continuous processing brochure

Real Vision interview with Paul Hodges: Pharmaceuticals sector local supply chains

Real Vision

SAFER

Easy monitoring and recording of process variables

GREENER

Minimised energy input
Reduced waste generation
Reduced solvent use

FASTER

Consistent product quality
Handles liquids, solids and gases
Effective with a wide range of chemistries
Higher yields from better conversion efficiency:
> 10% improvement
Simplified product change-over and maintenance: enables lower inventories and large or small runs …with no major cost penalties

CHEAPER

Lower capital and maintenance costs:
> 50% capex reduction
> 30% operating cost reduction
Lower spares inventory cost
Increased uptime
Modular/portable manufacturing configuration
Enables distributed manufacturing at affordable cost
Simplifies expansion opportunities:
• linear scale up
• reduced investment risk
• low-cost options available

Value Proposition

NiTech Solutions provides end-to-end reaction and crystallization solutions:

Reactor systems
We can deliver commercial continuous flow reaction and crystallization technology at laboratory, pilot plant and manufacturing scale.
Continuous chemistry
We can conduct feasibility studies for customers at our partner laboratories in UK, France, Sweden and USA in order to assist with the transfer of processes from batch to continuous.

NiTech Solutions Mobile Continuous Production Platform – the DN Ultra

DN Ultra Unit

NiTech Solutions’s mobile continuous production platform (MCPP) – the DN Ultra – is a complete manufacturing system developed and manufactured in association with Alconbury Weston. The platform includes a fully integrated reaction, crystallization, filtration and drying system that can be easily scaled up to produce higher volumes by increasing the number of units used.

NiTech Solutions is a leading authority and expert on continuous processing. Its unique patented reactors and crystallizers are transforming the manufacture of chemicals, pharmaceuticals, food and drink, and biotechnology.