NiTech Solutions continuous processing reactors and crystallisers

NiTech Solutions is a leading authority and expert on continuous processing. Its unique patented reactors and crystallisers are transforming the manufacture of chemicals, pharmaceuticals, food and drink, and biotechnology.

NiTech Solution’s simple, yet highly innovative, continuous flow technology meets today’s need for safer, greener, faster and cheaper manufacturing processes.
Portable and scalable units are available as either independent components or as complete manufacturing systems
NiTech works with clients (directly and through its partners) to explore how the novel technology can improve their own processes
NiTech can tailor the crystallisers/reactors to meet a range of requirements for temperature, pressure, anti-corrosive properties and multi-feeding arrangements
The technology is easily scalable to commercial production. NiTech can license the technology on either an exclusive or non-exclusive basis
NiTech also offers continuous filtration and drying technologies, where appropriate, through its engineering partner, Alconbury Weston Ltd (AWL) based in Stoke-on-Trent, UK.

For more information on NiTech’s product range, please go to our Products pages

The NiTech Solutions advantage

More than 70% plant footprint reduction
More than 50% capex reduction
More than 30% operating cost reduction
More than 10% yield improvement
More consistent quality
More controllable and repeatable process

Download NiTech Solutions continuous processing brochure

SAFER

Easy monitoring and recording of process variables

GREENER

Minimised energy input
Reduced waste generation
Reduced solvent use

FASTER

Consistent product quality
Handles liquids, solids and gases
Effective with a wide range of chemistries
Higher yields from better conversion efficiency:
> 10% improvement
Simplified product change-over and maintenance: enables lower inventories and large or small runs …with no major cost penalties

CHEAPER

Lower capital and maintenance costs:
> 50% capex reduction
> 30% operating cost reduction
Lower spares inventory cost
Increased uptime
Modular/portable manufacturing configuration
Enables distributed manufacturing at affordable cost
Simplifies expansion opportunities:
• linear scale up
• reduced investment risk
• low-cost options available

NiTech Solutions icheme awards finalist

NiTech Solutions Rushlight Awards Commended 2016/17

Value Proposition

NiTech Solutions provides end-to-end reaction and crystallisation solutions:

Reactor systems
We can deliver commercial continuous flow reaction and crystallisation technology at laboratory, pilot plant and manufacturing scale.
Continuous chemistry
We can conduct feasibility studies for customers at our partner laboratories in UK, France, Sweden and USA in order to assist with the transfer of processes from batch to continuous.

NiTech Solutions end-to-end reaction and crystallisation solutions

NiTech Solutions Mobile Continuous Production Platform – the DN Ultra

DN Ultra Unit

NiTech’s mobile continuous production platform (MCPP) – the DN Ultra – is a complete manufacturing system developed and manufactured in association with engineering partner Alconbury Weston. The platform includes a fully integrated reaction, crystallisation, filtration and drying system that can be easily scaled up to produce higher volumes by increasing the number of units used.